Zf 8 speed transmission pdf

Zf 8hp70 1087 010 xxx 8 speed rwd full electronic control ac. The compact, innovative design features solenoidactivated valves for precise shifting and. The zf eightspeed automatic transmission car and driver. Two planetary gear sets, one ravingneaux gear set and one standard. I just checked my receipt from the last maintenance service that i did at 50k miles, and it looks like my local mechanic used mopar atf4 transmission fluid to change the fluid in my 8 speed transmission. The electronic controls select the right gear for the driving conditions.

Virtualizing the tcu of bmws 8 speed transmission qtronic. Zf 6hp26 6hp28 automatic transmission spare parts catalog 6hp26 6hp28 general transmission oil filling procedure continued oil service 6hp26 6hp28 bmw oil filler screw and m18x1. Do not start the engine if there is no oil in the transmission. Looks like the 8 speed in house hyundai built transmission in our cars is holding up pretty well so far.

The new zf 8speedautomatic transmission 8hp is not only efficient because of optimized fuel consumption but also flexible because of hybrid and allwheel. In the forum you will find an informative tech area, a place for members journals, vendors with special members pricing, and more. Zf 8hp eight speed automatic transmission for passanger cars duration. Shortly after cerberus took control of chrysler, rumors of zf eightspeed automatics in the companys cars and trucks started to swirl. Its actually a breakthrough for transmission performance in general as it not only provides lightningquick smooth shifts, but it also offers a wide range of potential applications. The transmission was initially designed and built by zf friedrichshafen in saarbrucken, germany and was quickly discovered by u. Vbxx ni bonded rubber intermediate plate for mechatronic unit valve body. At the 2010 beijing auto show today, hyundai motor co. To convert the 8speed transmission into hybrid system, compact motor generators are. Download the july 2015 issue in pdf format gear technology. This manual contains precise details of how to repair the complete transmission. Transmission fluid temperature sensor the transmission fluid temperature sensor measures the tempera.

Remove the dipstick tool 10323a 1 from the check port 2, keeping the handle. With the development of the new 8 speed automatic transmission by zf, the focus is not on the number of speeds but. Zf 8 speed plugin hybrid transmission automechanika. Then, remove the shift tower housing from the transmission case. The new 8hp 8speed automatic transmission, which was designed to be more lightweight, sets new standards for flexibility, efficiency, and economy.

The service manual for 20 has service for severe duty at 60k. This diy covers how to perform the relatively simple service procedure. Zf intelligently designs new generation 8speed automatic. Zf s innovative 8 speed dual clutch transmission forms the basis for a new flexible modular system for frontlongitudinal standard, allwheel and hybrid drives. Their latest development is an inhouse designedandbuilt 10 speed, which appears in their 2018 honda odyssey. This 8 speed transmission has fewer moving parts than the 6hp26 6 speed. The 8 speed transmission everything you need to know.

Hyundais new 8speed automatic transmission youtube. In this trans there are clutch packs a through e and 4 planetary gearsets, pump on this trans is chain driven. In fact, the 8hp transmission is so good from a performance standpoint that it is used in the bmw m235ir race car in place of a manual, dual clutch, or sequential transmission. Reprogramming procedures for the 8l90 8 speed transmission allnew 8l90 8 speed transmission continued from page 2 signal circuit and a low reference circuit to the input speed sensor. The 8hp 8speed automatic transmission has received some improvements in terms of fuel consumption and ride comfort and dynamics. However, due to the many factors influencing the service life of transmissions in individual operation, zf. And the 2014 manual recommends the six speed only at 60k, and i have heard they are fill for life, and the zf site has a different mileage interval for severe service only. Zf readying 8speed transmission for commercial trucks. Standard top cover with an oil pump standard top cover without an oil pump forward top cover with an oil pump.

Automatic once placed in drive or any other automatic selector position, it selects the gear ratio dependent on engine speed and. Chrysler group llc initially received the 8hp 8speed automatic transmissions from the zf plant in saarbrucken, germany. Zf developed the first ninespeed automatic transmission for front wheel drive vehicles. Second generation of the zf 8speed automatic transmission. Jan 11, 2018 i just checked my receipt from the last maintenance service that i did at 50k miles, and it looks like my local mechanic used mopar atf4 transmission fluid to change the fluid in my 8 speed transmission. Insert dipstick tool 10323a 1 into the fluid level check port and allow the handle of the tool to rest on the flat surface of the transmission housing 2 around the check port. With the modular 8hp 8speed automatic transmission kit, vehicle manufacturers find the right solution for their needs, even for electromobility applications. This new transmission delivers extremely short shifting times and exceptionally smooth shifts. Zf freedomline transmission operator manual tp20170 french and spanish versions available zf freedomline transmission parts book pb0127 zf freedomline transmission maintenance and diagnostic manual mm0150 zf freedomline transmission fault code diagnostics and wiring diagram tp01110 how to order tools specified in this manual. How to service the zf 8hp transmission on a bmw f30. Using atf4 transmission fluid in 8 speed dodge ram forum.

How to port ecu tasks and basic software to windows pc with reasonable effort, so that key development tasks can be performed on a pc, without the need of accessing real hardware such as vehicle prototypes, test rigs or hil facilities. Although it was built in june 2011 it did not make its debut until mid 20. The zf 8hp eightspeed this automatic transmission by german parts supplier zf group is found in 25 powertrain arrangements across many car brands, making it one. I was afraid that chrysler, the company that couldnt make a 4 speed auto work, had released an 8 speed into the wild. The eight speed transmission is not new to the automotive world. Sep 22, 2015 this episode demonstrates the components and operation of the zf 8hp 8 speed automatic transmission used in select chrysler, jeep, dodge, hellcat, and other brands of vehicles. Also it contains a stepbystep guide to transmission repairs. Zf provides the overall system with actuators, tcu, software and shifters from a single source, and can thus assume leadership of the system development process.

The new 8hp 8speed automatic transmission, which was designed to be more lightweight, sets. Zf friedrichshafen ag zf aftermarket 777 hickory hill drive vernon hills, il 60061. Jul 12, 2018 here are some picture of a transmission leak on a zf 8 speed which is very rare,,we dont see this to offen anymore not like the older transmission where the mechtronic sleeve would leak all the time. This transmission is manufactured in germany by zf and carries the designation zf 5hp19 the zf 5hp19 series is an electronically controlled, five speed automatic transmission with a lockup clutch type torque converter. Service information oil change kit for zf 8hp automatic transmission. Zf transmission service manual 5 2 transmission system 2. Maintenance and diagnostics manual mm0150 zffreedomline. Zf 5, 6, 8 and 9 speed as well as the zf 4hp20 automatic transmissions are filled maintenancefree with specially developed semisynthetic atf oils. The new 8 speed dual clutch transmission is available for frontlongitudinal configuration in four different variants standard, allwheel drive, hybrid, allwheel hybrid in three torque classes, to a maximum 1,000 nm. Weber state university wsu automotive technology department transmission lab. This manual must only be used in connection with detailed practical training. Service notesv n o t r e l e a s e d 0 6 1 8 0 9 p r o p r i e t a r y before you begin this manual provides maintenance and diagnostic instructions for zf freedomline transmissions.

The 8l90e 8 speed transmission is made to unlock the power of the lt1 engine. We also provide the oem filtran, bolts, pipe plug and gasket for 10% over cost. The new 8speed dual clutch transmission is available for frontlongitudinal configuration in four different variants standard, allwheel drive, hybrid, allwheel hybrid in three torque classes, to. The new 8hp offers further developments that range from. The model range of the 8hp family covers the torque range from 300 nm to nm. New gear ratios allow for takeoff power and comfortable cruising. Observe the following instructions to prevent damage to the transmission. Though these cars are all different, theres one thing they and many other cars have in common. The input speed sensor is located at the top, near the center, of the of the tcma and reads input shaft speed.

The 8hp will also be in the upcoming f90 m5 as well. The torque converter and the eight gear steps of zfs 8speed automatic transmission together with the high spread of gear ratios guarantee dynamic properties while at the same time keeping the engine speed and therefore also the fuel consumption at a low level. With the development of the new 8speed automatic transmission by zf, the focus is not on the number of speeds but rather on the minimization of fuel consumption. Zf 5hp30 transmission repair manual pdf free online. Zfs enhanced secondgeneration, eightspeed automatic transmission 8hp is designed to provide effective support for automotive. Zf friedrichshafen and chrysler group have reached a supply and license agreement for the 8hp. We recommend to use adobe pdf reader, to be sure all images graphics will display correctly. Zf 8 speed transmission fluid change charger forums. We proudly present our 8 speed plugin hybrid transmission at the automechanika frankfurt. So how is the 8 speed hyundai transmission holding up. Dec 22, 2009 the eightspeed transmission is not new to the automotive world.

Into the future with e mobility zf product catalogue. Toyota has had one in its lexus ls and is f sedans for a few years. May 01, 2019 though these cars are all different, theres one thing they and many other cars have in common. Typically, hybrid transmissions are built by taking an efficient automatic transmission and replacing the torque converter with an electric motor with a higher power density, but zf s transmission is designed specifically for hybridisation from the start. Do not hesitate to contact us should you have any further questions. Zf 5hp30 transmission repair manual pdf online download. The innovative gearset concept minimizes drag losses and increases the efficiency.

Complete expertise with the system and its interfaces means that the individual actuation components can be adapted optimally to vehicle designs. Reprogramming procedures for the 8l90 8speed transmission allnew 8l90 8speed transmission continued from page 2 signal circuit and a low reference circuit to the input speed sensor. This means the zf 8hp remains the transmission of choice for almost all vehicle classes with a wide range of motorization and drive variants. Zfs 8hp eightspeed torque converter automatic transmission. Ram zf 8 speed automatic transmission torqueflite 8 zf 8hp70 duration. Here are some picture of a transmission leak on a zf 8 speed which is very rare,,we dont see this to offen anymore not like the older transmission where the mechtronic sleeve would leak all the time. Transmission manuals, parts breakdown, service manuals.

By 20, in parallel with chrysler group, zf had set up a new transmission production plant in gray court, south carolina. Igotacummins is an online forum and community for all cummins turbo diesel enthusiasts. So what i had to do was clean the transmission pan and then we spray it with this. In the following, i will show you how to tear down and rebuild your zf5 transmission with new syncronizer rings, tapered roller bearings, caged gear bearings, and oil seals. How to change your transmission oil and mechatronics seals on a zf 6 speed. Apr 23, 2010 at the 2010 beijing auto show today, hyundai motor co. All dismantling and assembly work is described in the correct order.

This second generation is in volume production since july 2014 in the bmw 520d. Zf transmissions with mechatronics download manuals. The 8hp70 transmission is laid out for engine torques up to 700 nm. Chrysler group llc initially received the 8hp 8 speed automatic transmissions from the zf plant in saarbrucken, germany. Zf introduces new generation 8speed automatic transmission. Jul 15, 2019 zf friedrichshafen ag, friedrichshafen, germany, has introduced a new generation 8speed automatic transmission for hybrid drives. Zf is continuing further optimizations in the most important transmission characteristics based on the successful 8hp series. Pdf spare parts catalogs from zf aftermarket zf aftermarket. Over the past few years, honda has used the zf 9 speed transmission in the honda pilot and acura mdx. This automatic transmission by german parts supplier zf group is found in 25 powertrain arrangements across many car brands, making it one seriously great eight.

Im pretty sure those parts fell off a train at those prices but they were oem and available on ebay. This list of zf transmissions details those automotive transmissions created by the german zf friedrichshafen ag engineering company there are two fundamental types of motor vehicle transmission. Is this designed completely and produced completely by zf. Just 2 years after it was introduced to the unites. The 8 speed transmission was first introduced to the unites states in 2011 when it was installed in the chrysler 300. To convert the 8speed transmission into hybrid system, compact motorgenerators are. Typically, hybrid transmissions are built by taking an efficient automatic transmission and replacing the torque converter with an electric motor with a higher power density, but zfs transmission is designed specifically for hybridisation from the start. There are only two multidisc brakes a, b and three multidisc clutch packs labeled c, d and e, in the transmission gear train. Mar 04, 2020 its a pita to level the transmission by jacking the truck but a couple of pieces of 2x12 and a basic floor jack will do the trick. Way before i got my 2015 genesis i researched common issues and recall seeing a number of 2012 transmission failures on the gen 1 board, which was the first year of the inhouse transmission. The technology company zf has now turned the tables by intelligently designing its new generation 8 speed automatic transmission for hybridization from the start. Only two of the five clutch elements are open released in each gear to reduce drag. New eightspeed automatic transmission by zf springerlink. The atf4 fluid is much cheaper than what i recall the 8 speed transmission recommended fluid.

I was wondering if anyone had any imput on servicing the 8 speed. But now, transmission giant zf is bringing eight speeds to. See the end of the page for the second generation and repairs. Zf friedrichshafen ag, friedrichshafen, germany, has introduced a new generation 8 speed automatic transmission for hybrid drives.

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